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Extruder IP2000 Series |
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Features: |
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Applications:
Extruder IP2000 series is used for the extrusion of various combination of cereals (wheat, maize, etc) and oil seeds (such as soyabeans) to produce fully or partially cooked food products.
The IP2000 is optimally designed for the production of:
- Cereal-based blended foods
- Puffed snack foods from corn/maize
- Snack foods from soya.
Raw Materials:
The following commonly used grains may be used alone or combined as raw materials:
- Semolina
- Soybean
- Rice Meal
- Corn Grits
- Potato Granules
- Bulgar Wheat
- Oat Bran
- Tapioca
For meat applications, small quantities of dehydrated or spray dried fish, poultry or meat products may also be added.
Oat and oat bran may be used in small quantities for nutritional purposes.
Similarly, the use of sugar should be limited to a maximum of 5.0% in base formulas.
Natural colorings may be used for color enhancement of base products
Functioning:
The IP2000 is a “high temperature short time” bioreactor that transforms a variety of raw ingredients into intermediate and finished products. It may also be used as a thermal process to eliminate undesirable flavors, to inactivate growth inhibitors, and to modify starch.
The extrusion process accepts relatively dry materials, adds liquids to plasticize the raw material, gelatinizes starch, denatures protein, and inactivates enzymes, before expanding (texturizing) the finished product.
The IP2000 combines several unit operations - mixing, cooking, kneading, shear, cooling, and/or final shaping/forming. The combination of operations is possible because of a multitude of controllable variables such as feed rate, total moisture in barrel, screw speed, barrel temperature, screw profile, and die configuration.
Economical Advantages:
Major Components:
The IP2000 Series consists of two models
(IP2000W and IP2000N):
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3 Head Single Screw Extruder (Complete Unit) Model |
IP2000W |
IP2000N |
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Applications |
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Cereal-Based Blended Foods |
Y |
Y |
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Puffed Snack Foods |
N |
Y |
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Pet Foods |
N |
Y |
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Texturised Soya Protein |
N |
Y |
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Technical Overview |
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Production Capacity |
400-800 kg/h |
200-400 kg/h |
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Head Temperature |
upto 170°C |
upto 150°C |
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Operating Temperature |
0-45°C |
0-45°C |
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Pressure |
> 20 Atm |
> 20 Atm |
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Weight |
1250 kg |
1325 kg |
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Materials of Construction |
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Body |
Mild steel |
Mild steel |
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Feed Hopper |
Stainless steel |
Stainless steel |
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Screws |
Special Alloy |
Special Alloy |
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Custom Changes Possible? |
Y |
Y |
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Extruder Chambers |
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Number of Chambers |
3 |
3 |
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Modular Barrel and Screws |
Y |
Y |
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Cooking Unit |
Y |
Y |
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Compression Unit |
Y |
Y |
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Water Supply |
Y |
Y |
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Heating / Cooling Jacket |
No |
Water cooling jacket |
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Main Extruder Drive |
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Motor Type |
TEFC Squirrel cage Induction motor |
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Control Unit |
Oil type star delta starter |
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Electricity Voltage |
415 V |
415 V |
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Electricity Type |
AC |
AC |
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Electricity Frequency |
50 Hz |
50 Hz |
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Electricity Phases |
3 |
3 |
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Power Consumption |
55 KW (75 HP) |
55 KW (75 HP) |
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Motor Rotation |
1475 r/min |
1475 r/min |
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Shaft Speed |
530 r/min |
530 r/min |
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Driving Belts |
6C |
6C |
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Feeder with Feed Screw |
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Feeder type |
Double start screw mounted in a feed hopper |
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Motor Type |
Laminated yoke |
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Control Unit |
Rectifier type DC motor starting panel |
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Electricity Voltage |
220 V |
220 V |
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Electricity Type |
DC |
DC |
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Electricity Frequency |
50 Hz |
50 Hz |
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Electricity Phases |
1 |
1 |
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Power Consumption |
0.75 KW (1 HP) |
0.75 KW (1 HP) |
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Motor Rotation |
1400 r/min |
1400 r/min |
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Feeder Screw Rotation |
Variable |
variable |
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Driving Belts |
1B |
1B |
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Cutter Assembly |
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Type of Cutter |
Rotating cutter blade assembly mounted on the main frame |
Rotating cutter blades assembly mounted separately on a trolley |
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Motor Type |
TEFC Squirrel cage Induction motor |
Laminated yoke |
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Control Unit |
DOL starter |
Rectifier type starter |
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Electricity Voltage |
415 V |
220 V |
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Electricity Type |
AC |
DC |
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Electricity Frequency |
50 Hz |
50 Hz |
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Electricity Phases |
3 |
1 |
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Power Consumption |
0.75 KW (1 HP) |
0.75 KW (1 HP) |
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Rotation |
1415 r/min |
1400 r/min |
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Knife-Rotation |
720 r/min |
Variable |
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Driving Belts |
1B |
direct couple |
Products that can be produced with the IP2000:
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Extruders IP2000 Series |
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Copyright © 2008 All Rights Reserved. Indopol Group of Companies. |
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Soya Nuggets Line |
